Rapid Sort Series

Cutting-Edge Camera Technology in Rice Color Sorters


Madhu Milling' rice color sorter machines are equipped with advanced optical and digital innovations, ensuring precision, efficiency, and ease of use. Here’s a look at the breakthrough features that set our machines apart:

1. Trichromatic 16,200-Pixel High-Speed Cameras

  • Ultra-High Resolution: Captures fine details using trichromatic sensors.
  • Double Scanning System: Recognizes defects as small as 0.04 mm², ensuring unmatched sorting accuracy.
  • Superior Speed: Designed for high-throughput operations without compromising precision.

2. Smart Connectivity and Cloud Integration

  • Smartphone Pairing: Operate and monitor the machine remotely via a dedicated app.
  • Cloud Data Storage: Save up to 40 user profiles, making operations consistent across shifts or locations.
  • Remote Diagnostics: Enables quicker service and system updates.

3. User-Friendly Interface

  • 12″ Japanese Touch Screen: Intuitive and responsive, even in industrial environments.
  • Windows-Based Operating System: Supports seamless software updates and smooth operation.

4. Advanced Image Processing

  • Real-Time Defect Detection: Processes images at high speed to identify minute imperfections—tiny spots, faint lines, subtle yellows, etc.
  • Precision Sorting Algorithms: Ensures only high-quality grains pass through.

5. Intelligent Dust Cleaning System

  • Self-Triggered Mechanism: Automatically activates based on internal conditions.
  • Maintains Optimal Visibility: Reduces dust accumulation inside the machine for uninterrupted performance.

6. Adaptive Illumination System

  • Advanced Dimmable LED Lights: Adjusts intensity based on material and ambient light.
  • Consistent Imaging Quality: Ensures clear, accurate detection regardless of grain type or environmental changes.
Model Channels Sorting Resorting Combo Capacity(t/hr) Sorting Accuracy(%) Rejection Ratio Dimensions
(L * B * H) in mm
Air Compressor Suggested
RS-1004 256 2:1:1 2.5-3.0 ≥99.99 1:55 2033x1610x1887 20 HP 90CFM
RS-1005 320 3:1:1/4:1 3.0-3.5 ≥99.99 1:55 2348x1610x1887 25HP 110CFM
RS-1007 448 4:2:1 4.5-5.5 ≥99.99 1:55 2978x1610x1887 30HP 129CFM
RS-1008 512 5:2:1 5.0-5.5 ≥99.99 1:55 3293x1610x1887 40HP 150CFM
RS-1010 640 6:3:1 5.5-6.5 ≥99.99 1:55 3933x1610x1887 50HP 230CFM